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How it works

From the machine and the gauge to the report

The machine signal through a gateway, the reading straight from the gauge and one operator tablet on the floor. Everything lands in one database, and the management panel, shop floor screens, e-mail reports and ERP take the same data from it. Three layers and no retyping along the way.

Machinecontroller or cycle sensorgateway at the machinerun signal, cycle counterGaugesscale, caliper, micrometerresult at one button pressby cable or BluetoothOperator tabletorder, pieces, stopsstop reason from a listinspection and batch scanManagement panelOEE, SPC, batch historyreports and configurationShop floor screensshift result and targetquality liveE-mailalert on stop and defectshift reportdaily and weeklyERP↔ orders into the systemconfirmations backDiGi systemOEE 74 %Cpk 1.41Batch W-2292

Data sources

Data comes straight from the machine and the gauge

The run signal and cycle counter reach the system through a gateway. The scale and the caliper send the result at the press of a button on the gauge. Nobody retypes anything.

Operator screen fed by the machine signal

Shop floor

The operator does everything on one tablet

On the same screen they record production, describe the downtime reason, perform a quality inspection and indicate the batch. One login, four languages.

Quality inspection opened on the production screen

Office

Management gets answers, not tables

OEE, process capability and batch history are calculated from the same data. The shift report arrives by e-mail, and the morning meeting is ready before six.

OEE dashboard in the management panel

What is needed

A short list. Most plants already have it today.

At the workstation

A tablet or a computer with the Chrome or Edge browser. If readings should enter automatically: gauges with a data output, by cable or Bluetooth.

At the machine

Nothing, if you start with recording on the tablet. A gateway and a signal from the controller or a sensor, when you want to count from the machine.

In the network

Wi-Fi or a wired network on the floor. The system runs in the cloud or on a server in your network.

In the organisation

One responsible person on the plant side and a quarter of an hour of training for operators.

Let's check what it would look like at your plant

We reply within 24 hours

Piotr Piorunkiewicz
Piotr Piorunkiewicz
COO

Piotr will help you pick the solution that fits your production processes.

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