What we build onto the DiGi system
The system handles quality, efficiency and batch traceability. When your plant needs something more, connecting an unusual machine, exchanging data with ERP or a report in your layout, we do it on the same system and the same data.
The four things customers ask for most often
Each of them is built on data the system already collects on the floor.
Connecting machines
The DiGi gateway collects the run signal and cycle counter from the controller or an added sensor. Controllers from different manufacturers and input modules connect through the same gateway, without touching the machine program.
- A controller with communication or a cycle sensor and an input module
- Run signal, cycle counter, alarms
- Scales, barcode scanners, RFID readers, label printers
Data exchange with ERP and MES
Parts, orders and standards come from your system, and production confirmations and inspection results go back. We agree the scope with your IT department or ERP vendor, starting with orders and parts.
- API, files or database views
- Orders into the system, confirmations back
- No more double entry
Reports and screens for your plant
A report in the layout of your plant spreadsheet, a dashboard for management, a shop floor TV screen with what matters at your plant. Built on data the system already collects.
- Recurring e-mail reports in your layout
- Dashboards for roles and departments
- Shop floor screens
Alerts and event workflow
Who should get a message when a machine is down for more than a quarter of an hour or a result goes out of tolerance. Rules, responsibilities and escalations set up for your shift structure.
- Alert rules per machine and event
- Responsibilities and on-call staffing
- Escalation when nobody reacts
Four principles of custom services
The same ones we build the system itself by.
We only do production
One system and one kind of customer: the shop floor. We know moulding machines, multi-cavity moulds, control charts and customer audits.
We build on a ready system
Efficiency, quality and batch traceability are already there. A custom service adds what is missing at your plant, not a project from scratch.
We test on your equipment
The gauge, the controller or the file from ERP is tested on your own unit during the pilot before we call the integration done.
We stay after implementation
The system grows together with the plants that work on it. A ticket from the floor reaches the same people who build it.
Manufacturers that work with us
Tell us about your challenge
We reply within 24 hours
Piotr will help you pick the solution that fits your production processes.
Phone: (+48) 668 211 736
Email: digismartcontrol@gmail.com